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Labnics Air Shower


Air Showers – Cleanroom Contamination Control Systems

An air shower is a controlled cleanroom entry system that removes particulate contamination from personnel and materials using high-velocity HEPA or ULPA filtered air before they enter a clean environment. It helps maintain contamination control and supports ISO 14644 and GMP compliance.

What is an Air Shower?

An air shower is a contamination control system installed at cleanroom entry points. It uses high-speed filtered air jets to remove dust and particles from surfaces before entry into controlled environments.

It acts as a critical barrier between non-clean and clean zones.

Why are Air Showers Important? 

Air showers are essential because:

  • Humans and materials carry particles into cleanrooms

  • Even microscopic contamination can affect product quality

  • Pharmaceutical and semiconductor processes require ultra-clean environments

They help prevent:

  • Product contamination

  • Batch failure

  • Regulatory non-compliance

  • Cleanroom classification failure

What are Air Showers Used For?

Air showers are used for:

  • Removing particulate contamination from personnel

  • Decontaminating materials before cleanroom entry

  • Supporting gowning procedures

  • Reducing cross-contamination between zones

  • Maintaining controlled environment cleanliness

  • Protecting sensitive manufacturing processes

Types of Air Showers

  • Personnel Air Showers → For operators entering cleanrooms

  • Material Air Showers → For equipment and product transfer

  • Tunnel Air Showers → High-traffic multi-person systems

  • Pass-through Air Showers → For controlled material movement

How Do Air Showers Work? 

Personnel or materials enter the chamber

  1. Doors interlock to prevent contamination leakage

  2. HEPA/ULPA filtered air jets activate

  3. High-velocity air dislodges surface particles

  4. Contaminants are captured by filtration system

  5. Cleaned subject exits into controlled environment

Key Functional Capabilities

  • High-velocity air jets (20–30 m/s)

  • HEPA / ULPA filtration systems

  • Automated interlocking doors

  • Stainless steel cleanroom-grade construction

  • Adjustable cycle timing (10–30 seconds)

  • Low particle re-circulation design

Typical Operating Parameters

Parameter

Specification

Air Velocity

20–30 m/s

Filtration

HEPA / ULPA

Cycle Time

10–30 seconds

Construction

Stainless steel / coated panels

Power Supply

220–240V AC

Where are Air Showers Used?

  • Pharmaceutical cleanrooms

  • Semiconductor manufacturing units

  • Biotechnology laboratories

  • Hospital sterile environments

  • Food processing facilities

  • Research and testing laboratories

When Should You Use an Air Shower? 

Use an air shower when:

  • Cleanroom contamination risk must be minimized

  • Personnel or materials enter controlled environments

  • ISO 14644 classification must be maintained

  • GMP compliance is required

  • High cleanliness standards are mandatory

Air Shower vs Other Cleanroom Systems 

Feature

Air Shower

Airlock

Pass Box

Function

Particle removal

Pressure control

Material transfer

Method

High-velocity air

Air pressure balancing

Minimal airflow

Use Case

Entry decontamination

Zone transition

Sterile transfer

Filtration

HEPA/ULPA

Optional HEPA

Optional HEPA

Compliance Explained 

  • ISO 14644 → Defines cleanroom air quality and particle limits

  • GMP → Ensures controlled manufacturing environment safety and consistency

Frequently Asked Questions 

  1. What does an air shower do?
    It removes dust and particles from personnel or materials before entering a cleanroom.

  2. How does an air shower work?
    →It uses high-velocity HEPA-filtered air to dislodge and capture particles.

  3. Are air showers necessary in cleanrooms?
    Yes, they are widely used to maintain contamination control at entry points.

  4. What is the air velocity in an air shower?
    Typically 20–30 m/s.

  5. What filtration is used?
    HEPA or ULPA filters.

  6. Can air showers remove microbes?
    They mainly remove particles but may reduce microbial load indirectly. 

Quick Summary 

Air showers are cleanroom entry systems that use high-velocity HEPA or ULPA filtered air to remove particulate contamination from personnel and materials before entering controlled environments. They play a critical role in contamination control, supporting ISO 14644 and GMP compliance across pharmaceutical, semiconductor, and healthcare industries.

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